The company's production equipment includes a whole range of CNC-controlled machines. We use the latest solutions at all stages of the production process.
VANSTAR company utilizes modern CNC machines at all stages of production, ensuring high precision and durability. With advanced design software and direct data transfer to machines, we avoid human errors and achieve the same quality as the original versions.
SHARK AUTOMATIC SAW
This compact production machine operates in both automatic and semi-automatic modes. The microprocessor-controlled NC system enables automatic cutting of a single material into segments of varying lengths and quantities. The machine ensures high cutting precision at angles of 0° - 45° - 60°. An automatic feeding system with a 600 mm stroke, driven by a stepper motor, is incorporated. The minimum remaining material after cutting is 210 mm, and the cutting accuracy for the supplied material is within the range of 0.1 – 0.2 mm
LONGITUDINAL WELDER - MALW Series
The longitudinal welding device from the MALW series allows for the creation of high-quality longitudinal welds on various elements such as pipes, tanks, or sheet metal. It can be applied for welding using methods such as MIG, TIG, Plasma, or submerged arc welding (depending on the configuration and equipment)."
WELDING ROBOT
This technologically advanced device ensures precise execution of welds after prior programming. Additionally, during the welding process, it maintains a constant speed while autonomously adjusting welding parameters. Welds performed by the welding robot are resistant to mechanical stress. Welding with a robot guarantees consistent weld quality, regardless of operator fatigue. Moreover, the effective arc-on time at the workstation nearly triples, enhancing production efficiency.
MAX-T65 LASER WELDER
The new generation of portable laser welders enables the welding of stainless steel, carbon steel, aluminum, galvanized sheet metal, copper, and other metals. Utilizing advanced laser technology, the welder provides efficient welding at a speed higher than traditional TIG and MIG/MAG methods. Welds produced by the laser welder are smooth and rounded. The welding process does not cause material deformation or burn-through, eliminating the need for subsequent grinding or polishing.
2D LASER CUTTING MACHINE
We have solid-state and CO2 lasers. Solid-state laser allows you to cut thin sheets of metal quickly, while CO2 laser cutting allows you to achieve high quality edges. Depending on the customer’s requirements, we use one of the above cutting technologies.
LASER CUTTING MACHINE FOR PIPES AND PROFILES
TruLaser Tube 7000 CO2 is a gas laser suitable for machining of workpieces up to 254 mm in diameter and up to 8 mm wall thickness. Outstanding quality of the laser beam produced enables precise and reliable results. The cutting head is CNC controlled in 5 axes and enables bevel cuts, which ensure full integration of subsequent production processes.
FIVE-AXIS LASER
In combination with a manipulator, it gives the ability to cut the most complex shapes on previously bent, stamped, hydroformed and flat elements. The laser can cut elements made of black and stainless steel. Laser cutting will not deform the detail, and the 5-axis LT-FREE design guarantees precision and repeatability with no defects.
PUNCH MACHINE
The compact TruPunch 3000 is a complete solution for versatile workpiece processing. Exceptionally high detail quality is achieved through the use of a drop forging die. Thanks to mechanical processing, there is no deformation of the material and it is possible to perform many operations on a small plane TruPunch enables punching, forming, threading, embossing, marking, engraving and deburring.
BENDER
Fully electric, multi-level pipe and profile benders enable bending on constant and variable radii. Dynamic control of the pressure force on the pipe walls during bending allows you to maintain the quality and repeatability of the processed elements.
RADIAL SHAPING
With the help of specialised numerically controlled machines, we are able to form various types of pipe ends with large tolerances. The CNC software enables quick setup of the production process and easy machine changeover.
MOLDING AND MODELING
We have a range of high-performance, computer-controlled hydraulic presses with a pressure of 200 to 650 tons and the largest working table with dimensions of 1300 mm x 1300 mm. This gives the possibility of stamping elements freely and with a flange, as well as designing and making tools on our own.
BENDING ELEMENTS
PERFORATION MACHINE HORIZONTAL NC
This numerically controlled hydraulic machine can perforate pipes for exhaust systems of cars and industrial vehicles. The movement and rotation of the pipe are driven by two controlled axes. This machine perforates pipes using stamps placed in rows and shifting rotary movement, which allows exact configuration of the position of the perforation depending on the requirements. Maximum diameter Fi150 mm; aluminized, black and stainless steel pipes with a wall thickness of 1.5 mm; maximum pipe length 800 mm.
VERTICAL MILLING CENTER
The OKUMA GENOS M560R-V vertical machining center is characterized by high rigidity, and the additional rotary axis allows for the production of very complex tools and details used in own production as well as for Customer orders. It has a spindle speed range of 50 - 12000 rpm. and a maximum processing volume of 1050 x 560 x 460 mm. Work table dimensions: 1300 mm x 560 mm. Pallet load capacity - 900 kg
TURNING MACHINES
The GENOS L line machines are multifunctional horizontal turning centers with an automatic material feeder, perfect for the production of long and shorter series of components with high accuracy. They have a maximum turning diameter from 200 to 300 mm, a maximum turning length from 380 to 1020 mm, spindle speed from 25 to 3800 rpm. The diameter of the spindle passage is 66 mm in the L200E-M model and as much as 80 mm in the L300E-MY model. The maximum weight of the workpiece is from 250 to 500 kg
PLANETARY GRINDERS FOR TUBES AND PROFILES
LPC series grinders are planetary machines designed for grinding, polishing and satin finishing of straight or bent elements made of ordinary steel, stainless steel, brass and other materials. The grinders have the ability to process details with a round, oval, elliptical cross-section and irregular shapes. The selection of appropriate abrasive materials enables obtaining surfaces with parameters required for a given detail.
FLEXIBLE PIPES PRODUCTION
Spiralmatic-Flex machines are designed for the production of flexible pipes for 2S and 3S, with a diameter of 50 to 200 mm, commonly used in exhaust systems of EURO 5 vehicles and other solutions requiring vibration compensation.
CLEANING AND REGENERATION FILTERS
The DPF/FAP machine allows you to clean all types of diesel particulate filters used in cars, trucks and buses. Within 30 minutes, it performs a full cleaning cycle (washing and drying), restoring the original efficiency of the FAP filter. The anti-pressure test performed before and after cleaning allows for an immediate assessment of filter efficiency and quality control of the regeneration process.
VIBRATORY MACHINING
The gutter vibrator is designed for degreasing, deburring and grinding details of various shapes, especially long elements. The result is a homogeneous structure, free of sharp edges and corners. Ceramic and resin media are most often used as abrasives. The technological process is supported by an appropriate processing fluid that intensifies the machining process. The device is characterized by high repeatability of results and an even effect over the entire surface.
PIPE WASHING
This device is designed and manufactured for comprehensive cleaning of pipes. The stream of washing liquid is introduced inside by specifically designed nozzles with a rotary motion, which allows thorough removal of all impurities. Simultaneously, additional sprinklers located all throughout the chamber degrease and remove external dirt.
We offer the most effective of modern methods of coating galvanized and black steel structures. The coatings obtained as a result of powder painting are characterized by very good mechanical properties and high resistance to chemical and atmospheric factors.
Dimensions of the structure to be painted:
Production capabilities allow us to paint constructions of industrial machines, street furniture, fencing elements, support structures for sheds and halls, facade panels, road and bridge railings.
POWDER COATING BOOT
It is used to support the process of painting details using the electrostatic method with powder paints. The filtration system uses fans to extract air along with paint that has not settled on the surface of the part. External dimensions of the cabin:
ANNEALING FURNACE
The details are placed in the heated furnace in order to polymerize the powder paint applied to them. The furnace has a series of suspended tracks for inserting details into it. The process cycle and its parameters are set using the HMI panel. The furnace is equipped with a heating system consisting of fans, pressure switches, temperature sensors and burners. The purpose of the heating system is to take air from the inside of the furnace chamber, heat it to the appropriate temperature, and then to force and evenly distribute the heated air into the furnace chamber. Internal working area dimensions:
AUTOMATIC WASHING
Chemical preparation of the surface for painting takes place in the washing and degreasing chamber. This device performs the following processes in an automated manner:
The surface preparation process is stable, repeatable for specific parameters, and thus ensures the appropriate degree and quality of surface preparation.
SHOT BLASTING
The shot-blasting cabin of the CABILUX series by Sciteex provides the right conditions:
Dimensions of the structure to be blasted:
COATING TESTS
A fully equipped control and measurement laboratory allows to test the parameters of the coatings on an ongoing basis. All processes are carried out with care for the environment.
TIGHTNESS TESTS
Automatic flow meters are used to detect leaks during production and verify compliance with Customer requirements. The D620 model is designed to work on production lines and semi-automatic control and measurement stations. The F620 model works on the principle of precise measurement of pressure changes in the tested detail using the differential method.
